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Crack Filling Machine Asphalt

Cracks are one of the main forms of early diseases on highways, among which linear cracks such as transverse and longitudinal cracks are the most common. Grouting technology refers to the treatment techniques for these diseases, covering aspects such as grouting materials, grouting equipment, and grouting processes. The grouting machine is the core equipment of grouting technology. The function of the asphalt road filler is to heat the crack after the slotting and cleaning steps, and use a grouting gun to evenly pour the sealant into the groove to complete the patching work.
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  • FND-TSG500

1. Large-Capacity Trailer-Mounted Sealing System for Highway & National Road Maintenance

1. 500L large melting tank: less refilling downtime & higher jobsite efficiency Compared with mainstream 200-350L small-tank models, it greatly cuts frequent material-refilling stops. Continuous non-stop sealing is available for long highway sections. Less start-stop waiting extends effective daily working distance and lowers machine shift cost.

2. Dual digital multi-zone temperature control + sealant recirculation heating: cut material waste & save sealant cost Real-time independent monitoring for thermal-oil, sealant and hose temperature prevents sealant carbonization from overheating. Recirculation heating speeds-up melting progress. Avoid wasted sealant caused by mis-controlled temperature and reduce consumable procurement expense.

3. External discharge pump: lower maintenance cost & minimize work-zone downtime loss Different from submerged pump solutions, on-site repair or replacement can be done without draining hot sealant inside tank. It shortens breakdown downtime and reduces project delay risk.

4. 6-meter long anti-kink electric heating hose: bigger working radius & save labor cost 78% larger effective working range than standard 4.5-meter hoses. Operators do not need to reposition the main unit frequently. Single operator can cover more work area, reduce labor intensity and cut on-site manpower input.

5. Low-height filling port: safer & faster feeding for higher site productivity Low-position feeding opening eliminates high-altitude feeding. Reduce safety risks and speed-up material loading, shortening construction cycle for each crack section.

2. Chassis-mounted Removable Crack Router for Municipal & Highway Crack Pre-Treatment

1. All-in-one routing & sealing unit: save extra equipment investment cost The crack router is mounted on machine chassis and can be quickly lifted / detached by winch. No separate standalone router purchase required. All working procedures can be finished with one trailer haul, cutting project capital expenditure.

2. Adjustable routing width: one machine handles both municipal fine cracks & highway structural cracks Flexible routing width setting adapts to hairline cracks in city roads as well as deep wide structural cracks on expressways. One unit fits multiple project scenarios and improves equipment reuse rate.

3. Standardized crack pre-treatment: better finished quality & reduce re-work cost Router removes loose asphalt and debris inside cracks to ensure strong bonding between hot sealant and pavement. Greatly lower re-opening risk of repaired cracks, cutting re-pair expense within project warranty period.

3. Compatible with Crash-Truck attenuator system: avoid safety accident loss for live-traffic highway jobs

1. Compatible with Crash-Truck crash attenuator complying with European-American safety standards. It absorbs impact energy during live-lane highway maintenance to protect operators and machine. Mitigate accident risk, prevent project shutdown or compensation losses, and meet safety access requirements for overseas highway projects.

Model

FND-TSG500 trailer type crack filling machine

Overall dimensions

4600 x 2150 x 2500   L*W*H

Container capacity

500L  

Melting time

45MINS

Total weight

1800KG   2100KG(Weight with grooving machine)

Engine part

Engine

Imported Yanmar Electric Starting Diesel Engine

Rated power

25.4HP-19KW

Fuel tank capacity

82L

Hydraulic oil tank capacity

82L

Thermal oil quantity

90L

Heating system

Burner

 220V/DC  105000-350000Btu / h

Electric heating hose

220V,1.5KW

Self loading slotting machine device

Lift the winch

12VDC  300W  Increase tensile strength by 650KG






  1. Pre-operation InspectionCheck the equipment appearance, fuel level, heat conduction oil volume, hose integrity, electrical circuit and generator status to ensure all parts work normally.

  2. Pavement Crack TreatmentUse a routing cutter to groove the pavement cracks, remove loose concrete and impurities on both sides of cracks to form regular grooves for sealing.

  3. Crack Cleaning & DryingBlow out dust, debris and moisture inside the grooves with an air blower. The crack surface must be dry and clean before filling.

  4. Preheat the Machine & Melt SealantTurn on the burner and automatic constant temperature control system. Put hot-pour crack sealant into the material tank, heat and melt the sealant for about 45 minutes until it reaches the working temperature.

  5. Start Material Feeding & Crack SealingSwitch on the material pump. Guide the electric heating hose nozzle into the crack groove, continuously inject molten sealant into the groove evenly. Keep the sealant filling full and flat.

  6. On-site Cooling & CuringAfter filling one section, let the sealant cool and solidify naturally. Do not allow vehicles or pedestrians pass before full curing.

  7. Post-operation Cleaning & ShutdownStop feeding material, keep heating the hose for a short while to drain residual sealant. Shut down the burner and generator, clean the whole machine and store it properly.


As an original manufacturer of road maintenance machinery, we operate our in-house road machinery workshop covering whole production workflow from metal cutting, welding, assembly to final jobsite simulation testing.

· OEM Configuration Support: We deliver flexible OEM service for global partners. Clients can alter engine brands, adjust hose length, re-arrange control panel layout, modify paint color and add customized marking according to local market or project specifications.

· CE Certification: The FND-TSG500 series holds full CE certification to satisfy European and many international market import requirements.

· Complete Machine Warranty: Standard full-unit warranty covers core assemblies including diesel engine, burner, hydraulic components and temperature control modules.

· Global Spare-Parts Supply: We maintain large bulk inventory of wearing and critical spare parts for crack sealing equipment, supporting quick part shipment worldwide.

· Overseas On-site Technical Service: Overseas field engineers are available for on-site commissioning, operator training and troubleshooting for large-scale infrastructure projects.

· FCL Full-Container Wholesale Discount: Attractive volume discount policy applies for FCL full-container wholesale orders.

· Tender & Bid Document Support: We supply complete tender documentation including specification sheets, factory qualification files, certification copies for client bidding on government road-repair tenders.

· Production Lead-time: Clear fixed production cycle for wholesale and project-oriented bulk orders.

Bulk Cooperation Policy

1. Pre-shipment Test Run: Every unit completes full functional test run inside our factory workshop before packing. Clients can arrange witness test or request full test video documentation.

2. Export-Grade Container Packing: For bulk & FCL orders, machines go through rust-proof treatment, plastic wrapping, steel frame reinforcement for sea-worthy container loading, avoiding damage during long ocean freight.

3. Spare-parts Supply Strategy: We offer bulk spare-parts kits together with machine orders. Long-term spare-part supply is guaranteed for all sold road repair machines, supporting spare-part LCL or FCL shipment.

4. Technical Support Package: We deliver English operation manuals, maintenance guide, instructional operation video. Remote online technical support is 7×24 available; overseas engineer dispatch can be arranged for large project customers.

5. Target Search Keywords for Inquiry: asphalt crack sealing machine, trailer-mounted crack filler, road crack repair equipment, asphalt joint sealing machine, highway maintenance sealing rig.

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Technical Questions for FND-TSG500

1. How long does FND-TSG500 take to fully melt hot-applied sealant? It takes around 45 minutes for full melting cycle for full-load sealant inside the 500L kettle. The recirculation heating system shortens reheating time for follow-up working cycles.

2. What is the effective working length of the heating sealing hose? Standard configuration is 6 meter electric-heating hose, which delivers greatly expanded working radius compared to 4.5 m industry standard hoses. Custom hose length can be realized via OEM service.

3. What total weight is the machine with crack router installed? Machine base weight is 1800 KG; total weight reaches 2100 KG when fitted with integrated crack router assembly.

B-End Procurement FAQ

1. Do you support OEM custom machine configuration? Yes, full OEM custom service is available. You can adjust engine specification, hose parameter, exterior painting color, control component and add-on attachments according to your local market or project tender requirements.

2. Do you supply long-term spare-parts for road repair equipment? Absolutely. We maintain long-term spare-parts inventory for FND-TSG500 and our whole road-machinery product range. We can provide spare-parts bulk kits along with machine shipment or supply separate spare-parts orders afterwards.

3. What discount for FCL full-container project order? We offer tier-based volume discount for FCL full-container project orders. Exact discount rate is confirmed based on machine quantity, optional OEM modifications and total order scope, please send us detailed requirement for formal quotation.

4. How long is production lead-time for wholesale project orders? Production lead-time depends on order quantity and OEM customization complexity. Standard non-customized bulk order leadtime will be stated clearly within our formal quotation document.


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 Tel: +86-512-6253-8115
 Phone: +86-173-5377-3286
 WhatsApp: +8617353773286
 Email: amy@fanuode.cn
 Add: No. 63, Chuangli Road, Qidu Town, Wujiang District, Suzhou City, Jiangsu Province
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