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Asphalt Mixing Machine

Recycling plant can recycle asphalt pavement and save a large amount of raw materials such as asphalt and sand, while also being beneficial for waste disposal and environmental protection. The asphalt mixing machine can recycle, heat, crush, and screen the old asphalt pavement mixture, and then mix it with recycling agents, new asphalt, new aggregates, etc. in a certain proportion to form a new mixture, which can be re laid on the road surface.
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  • FND-TG1500

未标题-14-

1.360° rotating drum for fast heating to cut waiting time & fuel cost Double-layer ceramic-insulated drum. First batch heating:15-20min, follow-up batch:10-15min. 360° tumbling delivers even heating and high thermal efficiency. It shortens material pre-heating waiting time, raises daily patching output and saves diesel consumption.

2.100% on-site reclamation of old asphalt to slash material & haul-away cost Crushed waste asphalt from pavement distress can be directly re-processed on-site, no transport to central mixing plant. It cuts expense for new mix purchase and waste disposal, and complies with overseas environmental-protection regulations.

3.Re-heating cold stock mix to get rid of mixing-plant dependency for emergency repair Pre-fabricated cold asphalt mix can be reheated on-site. Qualified hot mix is available even when mixing plants are closed or far-away. Perfect for scattered, emergency patching tasks without plant-schedule restriction.

4.Siemens PLC intelligent control prevents material degradation & human-error waste Dual control of time & temperature. Low-speed mixing avoids aggregate segregation; high-speed discharging empties all material within 0.5-1min. Prevent asphalt mix over-aging and scrapping, lower operator skill requirement and reduce material loss.

5.Modular spraying options for flexible working conditions & optimized investment Choose emulsion asphalt system, hot-asphalt system or combined version. Built-in 100L thermal-oil constant-temp asphalt tank and 25L emulsion tank. Provide bonding tack-coat and replenish oil content for reclaimed material, strengthen patch bonding and extend repair service life. Configure functions as-needed to avoid over-investment.

6.Complete night-work & warning package to extend working window & improve site safety Remote-controlled foldable 360° LED lighting enables night-time emergency repair. 8-piece strobe lights plus double-arrow guide lamps alert passing traffic and reduce job-site accident risks.



Project Background: Preventive maintenance project for provincial highway in Eastern Cape, South Africa. The 34-km route bears heavy freight traffic with numerous potholes, alligator cracks and manhole-surround damages. Local asphalt mixing plants are scarce and widely scattered. Long-distance hot-mix delivery suffers high freight cost and rapid temperature drop. The project required maximum waste-asphalt recycling to meet local waste-recycling environmental rules and control overall maintenance budget. 

Project Location: Provincial Highway Branch N2, Eastern Cape, South Africa

Challenges

1. Mixing plants were far away. Hot asphalt mix cooled significantly during long haul, resulting in poor patch bonding and early failure.

2. Conventional practice transported all crushed old asphalt to landfill with high disposal expense and high consumption of virgin material.

3. Distressed spots were widely scattered. Large stationary mixing plants could not reach isolated smallsize pothole repair sites.

4. High daytime traffic volume forced many repair works to be carried out at night. Reliable lighting and traffic warning functions were required.

Solution: Two units of FND-RZS1500 trailer-mounted asphalt recycler were deployed. Crushed old pavement material was reclaimed and recycled on-site. Siemens PLC controlled heating & mixing to avoid mix over-aging. Cold-stock reheating function compensated unreliable plant supply. Remote-controlled LED lighting and full warning light sets supported night-shift work. Trailer chassis enabled fast relocation between scattered spots. Optional emulsion-asphalt spraying system applied tack-coat to improve patch adhesion.

Project Outcome: On-site recycling rate of reclaimed asphalt reached 92%, greatly cutting virgin-mix purchase and waste haul-away expenditure. Reliable hot-mix output no longer depended on remote mixing plants. Each machine completed around 48 pothole repairs per working day. Zero site-safety incidents during night-time operation. All distress along 34 km highway was finished on schedule. After 10 months of rainy season and heavy-vehicle loading, repaired patches showed no large-scale peeling, keeping stable pavement performance.



Vehicle mounted drum regeneration asphalt mixing machine main technical parameters table

Model

FND-RZS-TG1500

Dimensions

3800*2050*1750MM  L x W x H

Overall weight

2400KG

Drum section

Kettle capacity

1500L

Control method

Siemens PLC intelligent control system (LCD touch screen control)

Burner heating

RIELLO  AC220V   120KW

Diesel tank capacity

45L

Heating fuel

0#Diesel

Heating method

360 degree rotation for uniform heating

Drive motor

Worm gear motor 3KW

Single heating

800-1000KG Asphalt mixture

Discharge method

Reverse screw discharge

Discharge speed

0.5-1 Min

Integrated asphalt emulsion spraying system

Coiled coils

Tube lengths:7.5M

Emulsified asphalt tanks

25L

Hot asphalt spraying system

Asphalt box

100L

Heating method and power

Diesel burners


The Supplier shall arrange logistics to deliver the equipment to the location designated by the Buyer. Freight costs shall be borne by the Buyer. The Buyer shall be responsible for the unloading and acceptance of the equipment.

We are FANUODE, an original-equipment manufacturer with our own factory, not a trading intermediary.

We adopt tiered pricing for bulk purchases. Favourable rates are negotiable for bulk orders. Larger purchasing quantity brings more price margin, and FCL full-container orders enjoy particularly prominent advantages. OEM service is also available. Please advise your target order quantity, and we will work out our best quotation for you. We look forward to establishing long-term win-win cooperation.

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 Tel: +86-512-6253-8115
 Phone: +86-173-5377-3286
 WhatsApp: +8617353773286
 Email: amy@fanuode.cn
 Add: No. 63, Chuangli Road, Qidu Town, Wujiang District, Suzhou City, Jiangsu Province
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