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High Capacity Asphalt Crack Filling Machine

Cracks are one of the main forms of early diseases on highways, among which linear cracks such as transverse and longitudinal cracks are the most common. Grouting technology refers to the treatment techniques for these diseases, covering aspects such as grouting materials, grouting equipment, and grouting processes. The high capacity asphalt crack filling machine is the core equipment of grouting technology. The function of the hot asphalt crack filler machine is to heat the crack after the slotting and cleaning steps, and use a grouting gun to evenly pour the sealant into the groove to complete the patching work.
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  • FND-TG500

1.Omron intelligent dual‑digital temperature‑control system independently monitors and adjusts temperatures of thermal oil, sealant and heating hose in real‑time. It prevents sealant carbonization under high temperature and keeps stable performance of filling material.

2. Unique recirculation heating design. Melted sealant at kettle bottom flows back to upper section for secondary heating, shortening melting waiting time and supporting long‑hour continuous field operation.

3. External discharge pump features higher material throughput than submersible pump. Easy disassembly, maintenance and part replacement reduce after‑sales operation cost.

4. Heat‑transfer‑oil interlayer kettle requires less thermal oil than competing products. It realizes faster heating speed and longer oil replacement interval to cut consumable expenses.

5. Specially‑structured combustion chamber with 45‑degree oblique‑down flame. Flame never directly contacts melting kettle. Complete combustion brings high heat efficiency and longer tank service life.

6. 7‑meter anti‑bending electric heating hose fitted with high‑temperature movable sealing joints at both ends. Electric filling gun with self‑lock supports adjustable output flow. Wide working radius adapts to complex pavement crack conditions.

7. Built‑in lifting boom (500KG lifting capacity) for quick mounting & dismounting of groover. One trailer chassis finishes both crack grooving and sealing, lowering equipment investment and transportation cost.

8. Low feeding height for labor‑saving and safe material loading. Equipped with arrow warning indicator lights to enhance on‑site safety for road maintenance crews.

9. Equipped with original Honda generator for stable power supply. The machine can perform full sealing work independently at remote sites without external grid power.

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Project Location: Phonmoungkhun‑Thasi Section of National Highway 21, Pakxan City, Bolikhamsai Province, Laos

Project Background: National Highway 21 of Laos is a vital north‑south transportation artery. Subject to heavy rainfall and heavy‑truck traffic, the pavement suffers frequent transverse and longitudinal cracks. Water infiltration continuously damages road base. Delayed preventive sealing will lead to massive pavement failure and costly full‑scale rehabilitation. The local road‑service contractor purchased multiple FND‑TG500 trailer‑type crack filling machines for regular crack routing and sealing, aiming to improve maintenance efficiency and control overall road‑operation budget.

On‑site Application Effect: The lifting arm with 500KG lifting capacity quickly mounts the grooving machine for integrated grooving‑sealing workflow. Separate transport vehicles for attachments are no longer required, cutting rental and transfer expenditure. The circulating re‑heating system finishes sealant melting within only 35 minutes and reduces downtime for material heating. The external discharge pump supports easy on‑site disassembly and inspection without tank emptying, minimizing schedule interruption caused by equipment breakdown. The 7‑meter extended bend‑resistant electric‑heating hose enlarges working coverage and cuts frequent machine repositioning to raise daily construction mileage. Omron intelligent temperature‑control system together with 45‑degree diagonal‑flame combustion chamber prevents sealant coking and material waste. Built‑in arrow warning lights guarantee safety for day‑and‑night lane‑occupying work. During the 9‑month maintenance period, crack grooving and sealing was completed for 113 kilometers of pavement. Preventive sealing blocks rainwater intrusion and slows pavement deterioration, saving substantial reconstruction budget for the road authority. The low‑position feeding port also relieves physical workload for field operators.

Model

FND-TG500

External dimensions

3400*1800*2100  L*W*H

Container capacity

500L  

Melting time

45mins

Whole machine weight

1600KG  1850KG(Weight with grooving machine)

Mixing motor

750W (Yongkun, Taiwan) Mixing in both directions

Discharge motor

400W (Taiwan Yongkun) Operation panel with frequency display and stepless speed regulation

Engine Part

Engine

Honda EG6500

Rated power

5.5KW

Fuel tank capacity

82L

Thermal oil quantity

90L

Heating System

Burner

RIELLO  220V/AC  105000-350000Btu / h

Electric heating hose

220V/AC,1.65KW ,7M


The Supplier shall arrange logistics to deliver the equipment to the location designated by the Buyer. Freight costs shall be borne by the Buyer. The Buyer shall be responsible for the unloading and acceptance of the equipment.

ISO Authentication

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We are FANUODE, an original-equipment manufacturer with our own factory, not a trading intermediary.

We adopt tiered pricing for bulk purchases. Favourable rates are negotiable for bulk orders. Larger purchasing quantity brings more price margin, and FCL full-container orders enjoy particularly prominent advantages. OEM service is also available. Please advise your target order quantity, and we will work out our best quotation for you. We look forward to establishing long-term win-win cooperation.



The equipment warranty period is 12 months, calculated from the date of equipment exfactory. For product quality defects, the Supplier shall provide maintenance guidance via telephone; onsite service is not included under warranty. Should onsite service be required, it shall be subject to mutual negotiation between both parties, and the Buyer shall bear all relevant travel and accommodation expenses. For componentrelated quality failures occurring within the warranty period, free repair or replacement shall be available upon mutual agreement with the Supplier. Wearandtear parts are excluded from this warranty.



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 Phone: +86-173-5377-3286
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 Email: amy@fanuode.cn
 Add: No. 63, Chuangli Road, Qidu Town, Wujiang District, Suzhou City, Jiangsu Province
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